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  • Introduction
  • Continuous Improvement Tools
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    • Continuous Improvement methodology and training are not enough! Enable your team with the tools to systematically identify root cause and eliminate losses.

    • OpExApps - Continuous Improvement Suite

      Empower Project Teams - Measure Results - Eliminate Business Losses

      Instill a Zero Loss Culture

      The OpExApps Continuous Improvement Suite (CIS) is a comprehensive tool that enables your CI team to enroll your entire workforce in the mission of Zero Losses. The Continuous Improvement suite is comprised of several tools that are designed to target machine efficiency losses at every level. OpExApps - CIS is mobile; which enables real time execution of defect tagging, root cause analysis, FMEA, and change over optimization (SMED) projects on the shop floor. These tools are coupled with a customized administrative dashboard, making it easy to manage projects and automating the measurement of results. Finally, the tools necessary to drive a Zero Loss culture can be in everyone's hands!

    • Continuous Improvement Suite Tools

      Empower Project Teams - Measure Results - Eliminate Business Losses

      Defect Tagging

      100% Engagement in Loss Identification.

      Equipment rarely breaks down without warning. Warning signs are typically present before a failure happens. Rattling loosened fasteners, grinding sounds, or a burnt smell from overheating could be an indicator that an equipment failure is imminent. Our Defect Tagging tool gives all employees the power to give a detailed notification of a mechanical or process problem. The tool is designed on the basis of TPM methodology and is complete with instant notifications, work flow management, and activity based metrics.

      Root Cause Analysis (Sporadic Losses)

      Investigation of Unique Daily Losses.

      One of the most powerful methodologies to eliminate losses is the root cause analysis. However, many times practitioners attempting to apply this concept fail at reaching root cause solutions. Experts of RCA have learned that the only way to ensure the system works is to follow it rigorously and to validate every hypothesis. By design, Our Sporadic RCA tool makes it impossible to circumvent the methodology and provides a user interface that ensures rigorous execution. The tool is also equipped to capture the cost of the losses and solutions and measure the cost benefit ratio of each project.

      Root Cause Analysis (Chronic Losses)

      Deep Investigation of Reoccurring Losses.

      In addition to all for the features and benefits of the Sporadic RCA tool, the Chronic RCA tool is designed for larger strategic level projects. This tool is also equipped with a team auditing or toll gate system that allows management to evaluate the teams progress and to give support so that all project objectives are achieved.

      Single Minute Exchange of Dyes (SMED /Change Over)

      Elimination of Losses From Non-Value-Added Change Over Activities.

      In a high speed production environment, time is money. Though it may be necessary to stop the line for product or size changes, it is unacceptable to negatively impact delivery or line efficiency. Our SMED tool combines the concepts of internal and external activity classification with ECRS; enabling your team to systematically eliminate non-value added activities that increase your equipment down time.

      FMEA - Failure Mode Effect Analysis

      Eliminate Potential Losses By Design.

      It's been said that hindsight is 20/20 and experience is the best teacher. Our FMEA tool allows your team to use the power of their experience to systematically identify root causes before they happen. The tool evaluates loss-based risks on the likelihood, detectability, and severity of the loss. It then graphically prioritizes these losses to make resource allocation decisions quick and easy.

    • CIS Customized Administrative Dashboard

      Empower Project Teams - Measure Results - Eliminate Business Losses

      OpExApps - CIS automates data analysis and is customized for your business

    • Dashboard

      Manage your task and your team from one central command center.

      Customized

      The OpExApps - CIS is tailored to your specific environment and works to eliminate the obstacles that hinder your success.

      Integrated

      OpExApps - CIS can integrate with your current legacy systems to enhance their functionality. Connect directly to ERP's (i.e. SAP) or via an API.

      Secure

      We take security very seriously!

      If you choose our SaaS options, all user passwords are stored salted + encrypted in our database; other user data is encrypted at rest. Data can also be stored on your companies internal systems if you desire.

    • Contact Us

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